As of this writing, I am about 1/3 into the project. And I have been at it for almost two weeks. This time my bow woods, both of them, are hopefully going to benefit from the fact that Hickory and Ipe have a pretty straight grain.
The dimensions of this bow are 68 inches x 1 1/4 inches x 1/2 inch approximately. Of that 1/2 inch thickness, the Hickory back contributes 1/8 inch. The Hickory board from which the backing strips came was 3/4" thick. The 1/8" strips were quarter sawn from it and thus are 3/4 inch wide. Since a 3/4 inch wide strip won't cover the back of a 1 1/4" wide bow, I decided to get a little crazy and laid two strips butted up against eachother as a backing strip. However, two 3/4 inch strips are 1/4 inch wider than the 1 1/4 inch Ipe plank. On top of that, my Hickory strips, to be butted up next to eachother are not 68 inches long. I could only reasonably cut strips long enough for half the length of the bow.
This makes for a tricky glue up of 4 Hickory strips to the back of the Ipe. In fact, its nearly impossible for a two handed person.
So, I made a jig that holds everything in place while the strips are glued on. Actually, the jig I made is only long enough to do half a bow at a time.
I'll provide some photos in the next installment so you can see what things look like.
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